PolyJet™ 3D Printing Service
Table of Contents
PolyJet™ Tolerances Overview
| Feature | Standard Resolution | High Resolution |
|---|---|---|
| Build Envelope | 490 x 390 x 200 mm (19.3 x 15.4 x 7.9 in) | 490 x 390 x 200 mm (19.3 x 15.4 x 7.9 in) |
| Layer Height | 16-30 μm | 16 μm |
| XY Plane Tolerance | ± 0.1 mm or ± 0.002 inch, whichever is greater | ± 0.1 mm or ± 0.002 inch, whichever is greater |
| Z Plane Tolerance | ± 0.1 mm or ± 0.002 inch, whichever is greater | ± 0.1 mm or ± 0.002 inch, whichever is greater |
| Minimum Feature Size | 0.2 mm (0.00787 in) | 0.1 mm (0.00393 in) |
Note: These tolerances are typical for PolyJet™ processes and may vary due to part geometry, material selection, and post-processing requirements. For tighter tolerances, a detailed review is recommended during the design phase.
Your 3D Printing Partner with 20 Years of Customization Expertise
Modo Rapid offers seamless access to premium PolyJet™ 3D printing services, leveraging cutting-edge additive manufacturing technologies.
Choose from a wide array of materials and finishing options to precisely meet your project’s specifications.
Modo Rapid offers seamless access to premium PolyJet 3D printing services, utilizing state-of-the-art additive manufacturing technologies.
Choose from over 30 materials and multiple finishing options to perfectly match your project requirements.
PolyJet™ Materials and Their Properties
| Material Name | Description | Tensile Strength (MPa) | Elongation at Break (%) | Shore Hardness (D) |
|---|---|---|---|---|
| Vero™ Family | Rigid, opaque, multi-color | 50-65 MPa | 10-20% | 83-86 D |
| Agilus30™ | Flexible, rubber-like | 2.4-3.1 MPa | 220-270% | 30-35 A |
| Digital ABS Plus™ | High impact resistance, durable | 55-65 MPa | 20-35% | 83-87 D |
| MED610™ | Biocompatible, translucent | 50-65 MPa | 10-25% | 83-85 D |
| Rigur™ | Simulates polypropylene, durable | 30-40 MPa | 20-35% | 70-75 D |
| Tango™ Family | Soft-touch, elastomeric | 0.8-1.5 MPa | 170-230% | 27-35 A |
| Durus™ | Tough, semi-rigid | 55-65 MPa | 30-40% | 75-80 D |
These materials are commonly used in PolyJet™ 3D printing across industries such as medical, automotive, and consumer goods, providing precise mechanical properties and surface finishes tailored to your specific needs.
Capabilities of PolyJet™ 3D Printers
| Maximum Build Volume | Typical Lead Time | Dimensional Precision | Layer Thickness | Smallest Feature Size | |
|---|---|---|---|---|---|
| PolyJet™ Printers | 490 x 390 x 200 mm (19.3 x 15.4 x 7.9 in) | From 1-3 business days | ± 0.1 mm or ± 0.002 in, whichever is greater | 16-30 μm | 0.1 mm (0.00393 in) |
Key Features:
Maximum Build Volume: PolyJet™ printers typically offer a build volume of 490 x 390 x 200 mm, ideal for creating medium-sized prototypes or multiple small parts in a single build.
Typical Lead Time: Lead times for PolyJet™ printing can be as short as 1-3 business days, depending on the complexity of the part and post-processing requirements.
Dimensional Precision: PolyJet™ technology delivers high dimensional accuracy, typically around ± 0.1 mm or ± 0.002 inches, ensuring that your parts meet exact specifications.
Layer Thickness: With layer thickness options ranging from 16 to 30 μm, PolyJet™ printing can achieve smooth surface finishes and detailed features.
Smallest Feature Size: PolyJet™ printers can produce features as small as 0.1 mm, making them ideal for intricate designs and fine details.
Advanced 3D Printing Solutions for Engineering with PolyJet™
Achieve precise and highly accurate printed components at every stage of your product development.
Compare PolyJet™ Materials for Optimal Performance
Explore material properties and select the best material for your application during the setup process with detailed material profiles.
Optimize Print Resolution
Adjust layer thickness in the settings to achieve the perfect balance between detail and production time for PolyJet™ parts.
Enhance Surface Finish Quality
Include optional post-processing configurations by uploading your drawing with marked areas for specific finishing requirements.
PolyJet™ Post-Processing
At Modo Rapid, we offer extensive post-processing options to ensure your parts meet exact specifications. Our services include smoothing, painting, and coating, enhancing both aesthetics and performance. We also offer polishing and dyeing for specific materials, ensuring a professional finish for all components.
Comparison of 3D Printing Technologies
| Technology | Materials | Price | Dimensional Accuracy | Strengths | Build Volume | Layer Thickness | Min. Feature Size |
|---|---|---|---|---|---|---|---|
| FDM | 5 | $ | ± 0.5% with a lower limit of ± 0.5 mm | Low cost, wide range of materials | 500 x 500 x 500 mm (19.68″ x 19.68″ x 19.68″) | 100-300μm | 2.0 mm (0.0787”) |
| Industrial FDM | 6 | $$$$ | ± 0.3% with a lower limit of ± 0.3 mm (± 0.012″) | High repeatability, engineering-grade materials | 406 x 355 x 406 mm (15.98” x 13.97” x 15.98″) | 100-330μm | 2.0 mm (0.0787”) |
| Prototyping SLA | 8 | $$ | ± 0.3% with a lower limit of ± 0.3 mm (± 0.012″) | Smooth surface finish, fine detail resolution | 145 × 145 × 175 mm (5.7″ x 5.7″ x 6.8″) | 50-100μm | 0.2 mm (0.00787”) |
| Industrial SLA | 3 | $$$ | ± 0.2% with a lower limit of ± 0.13 mm (± 0.005″) | Smooth surface finish, large build area | 500 x 500 x 500 mm (19.68″ x 19.68″ x 19.68″) | 50-100μm | 0.2 mm (0.00787”) |
| SLS | 2 | $$ | ± 0.3% with a lower limit of ± 0.3 mm (± 0.012”) | Design flexibility, no supports required | 395 x 500 x 395 mm (15.53″ x 19.68″ x 15.53″) | 100μm | 0.5 mm (0.0196”) |
| MJF | 2 | $$ | ± 0.3% with a lower limit of ± 0.3 mm (0.012”) | Design flexibility, no supports required | 380 x 285 x 380 mm (14.9” x 11.2” x 14.9”) | 80μm | 0.5 mm (0.0196”) |
Our Commitment to High Standards in PolyJet™ 3D Printing
At Modo Rapid, we manufacture your custom parts with strict adherence to our high standards, ensuring that every component meets our rigorous quality guidelines. Each order comes with a detailed inspection report to guarantee your satisfaction.
- All PolyJet™ parts undergo thorough cleaning and inspection to ensure they meet the highest standards for accuracy and finish.
- Intricate geometries are carefully analyzed to confirm that they align with all design specifications.
Pros & Cons of PolyJet™ 3D Printing
Advantages
PolyJet™ 3D printing is exceptional in producing highly detailed parts with smooth surface finishes and fine features. This technology is ideal for creating complex prototypes, medical models, and detailed end-use components. PolyJet™ allows for the use of multiple materials and colors in a single print, offering unparalleled versatility in design and aesthetic appeal. It also supports the production of soft-touch parts, transparent components, and over-molded parts.
Disadvantages
While PolyJet™ 3D printing offers many advantages, it does come with certain limitations. The parts produced may not be as durable or heat-resistant as those made with other 3D printing technologies, making them less suitable for high-stress or high-temperature applications. Additionally, the material cost for PolyJet™ printing can be higher, and the process may require more post-processing to remove support materials and achieve the desired surface finish. Finally, the build size of PolyJet™ printers is generally smaller compared to other technologies, limiting the size of parts that can be produced in a single print.
Design Guidelines for PolyJet™ 3D Printing
When designing parts for PolyJet™ 3D printing, it’s crucial to consider specific technical specifications to achieve optimal results. The following guidelines provide recommended and feasible sizes for common features in PolyJet™ printed parts:
- Wall Thickness: For best results, a minimum wall thickness of 0.6 mm (0.024 in) is recommended to ensure structural integrity, while thicker walls may be required for larger or load-bearing parts.
- Minimum Feature Size: PolyJet™ technology can produce very fine details, with a minimum feature size of approximately 0.1 mm (0.00393 in). However, for reliable printing, features should ideally be 0.2 mm (0.00787 in) or larger.
- Hole Diameter: To ensure accuracy and ease of post-processing, the smallest hole diameter should be at least 0.5 mm (0.0196 in).
- Embossed and Engraved Details: Embossed details should have a height of at least 0.2 mm (0.00787 in) to be clearly visible, while engraved details should have a depth of at least 0.3 mm (0.0118 in).
1 Free Sample for First-Time Customers
Getting free samples is the best way to inspect suppliers
Production Feasibility Analysis
Before moving into full production, we conduct a comprehensive feasibility analysis to ensure that your design can be efficiently manufactured at scale. This step involves evaluating the materials, manufacturing processes, and potential challenges to ensure a smooth transition from prototype to production. Our team will collaborate closely with you to refine your design, optimize for manufacturability, and mitigate risks.
3D printing
Our 3D printing services offer rapid prototyping with precision and flexibility, allowing you to quickly test and iterate on your designs. We provide a range of 3D printing technologies, including SLA, SLS, and FDM, to match your specific needs, whether you require detailed models or functional parts. This stage is crucial for validating design concepts before moving to more advanced manufacturing processes.
Urethane Casting
For low to medium volume production, urethane casting offers a cost-effective solution with high fidelity to the original prototype. This process is ideal for creating durable, flexible parts that closely resemble injection-molded components. We use high-quality silicone molds and urethane resins to produce parts with excellent surface finishes and physical properties.
Injection Molding
When you’re ready for large-scale production, our injection molding services ensure consistent, high-quality parts with efficient turnaround times. We specialize in both prototype and production molds, offering a variety of materials to suit your product’s needs. From small batches to full-scale production, our injection molding capabilities are designed to meet your demands.
We Help You Go From Prototype To Production
Quality Checks at Every Stage for Your Parts
Initial Material Inspection:
Equipment: Optical Emission Spectrometer (OES) or X-ray Fluorescence (XRF) Analyzer. Purpose: Verify the composition and quality of raw materials before production begins.
In-Process Dimensional Inspection:
Equipment: Coordinate Measuring Machine (CMM) and Vernier Calipers. Purpose: Ensure parts meet dimensional specifications during various stages of machining.
Surface Finish Inspection:
Equipment: Surface Roughness Tester. Purpose: Check the surface texture and finish to meet the required standards.
Final Quality Inspection:
Equipment: ZEISS Coordinate Measuring Machine (CMM) and Optical Comparator. Purpose: Conduct a comprehensive inspection of the finished part to verify all dimensions, tolerances, and overall quality.
2 ZEISS CMMs for your project 24/7
We are a 24-hour facility with technicians working 3 shifts. For many of our customer’s urgent projects, we use our 2 ZEISS CMM’s to inspect the parts and make sure your project goes smoothly.
Quality Inspections We Perform for Your Parts
Rapid Printing According To Your Needs
Prototypes: 1-7 Days Lead Time
Small Batches: 7-10 Days Lead Time
Large Volumes: 10-30 Days Lead Time
100% China factory price, no middleman
24 hours factory operation, feel free to contact us
Frequently Ask Questions
The maximum build volume for PolyJet™ 3D printers can vary depending on the model, but typically it is around 490 x 390 x 200 mm (19.3 x 15.35 x 7.9 inches). This allows for the production of medium-sized parts or multiple smaller parts in a single print run.
In PolyJet™ 3D Printing, support material is automatically jetted alongside the model material during the printing process. This support material is easily removable, either by hand, with water, or in a solution bath. No post-curing is required, as the parts are ready to handle directly off the build tray.
PolyJet™ 3D printing works by jetting layers of curable liquid photopolymer onto a build tray, which are then instantly cured using UV light. The process starts with a CAD model that is converted into a printable format. Droplets of photopolymer are jetted onto the build platform and cured layer by layer to build the final part. Support materials are used where necessary and are easily removed after printing.
PolyJet™ 3D printing is ideal for producing parts with multiple materials and colors in a single print. It offers high fidelity in capturing details, transparency, and flexibility. The technology is user-friendly with simple workflows, and it is suitable for creating complex geometries with fine details, making it an excellent choice for various applications including medical and dental models.
PolyJet™ technology is widely used across various industries, including automotive, healthcare, architecture, and consumer goods. It is particularly valuable in sectors that require detailed prototypes, patient-specific medical models, and complex geometries with diverse material properties.
PolyJet™ technology is used for rapid prototyping, packaging design, creative design projects, and even the production of full-color dentures. It is known for its ability to create hyper-realistic models that can be used for product development, educational research, and patient-specific medical solutions.
PolyJet™ 3D Printing offers several advantages:
- High Precision and Surface Finish: Produces parts with detailed, smooth surfaces and high accuracy to the CAD model.
- Multi-Material Printing: Supports the use of multiple materials and colors in a single print, ideal for creating complex, functional prototypes.
- Rapid Turnaround: Capable of producing complex parts quickly, often within a few business days.
- Flexibility: Suitable for creating a wide range of parts, from rigid to rubber-like, with varying material properties.
The general tolerances for PolyJet™ 3D printing are typically +/- 0.004” for the first inch, with an additional +/- 0.002” for every inch thereafter. The minimum feature size is generally 0.050″ for rigid materials and 0.060″ for rubber-like materials. These tolerances apply before any secondary finishing or post-processing.
Bronze 3D Printing Service
Receive quick quotes for parts made from over 70 different metal and plastic materials. All orders comply with ISO 9001:2015, IATF 16949:2016 certifications. Availability may vary, and we cannot always guarantee this service at all times.
Color 3D Printing Service by Modo Rapid
Get instant quotes online for parts made from over 70 metal and plastic materials.
